Copper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty Contact

Product Details
Customization: Available
Type: Cu (Copper/Copper-Alloy Welding Electrode)
Material: Wcu 70/30, Wcu 75/25, Wcu 80/20, Wcu 90/10
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  • Copper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty Contact
  • Copper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty Contact
  • Copper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty Contact
  • Copper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty Contact
  • Copper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty Contact
  • Copper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty Contact
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Our Advantages
Overview

Basic Info.

Model NO.
TC001
Diameter
Standard or by Drawing
Length
Standard or by Drawing
Welding Core Type
Alloy Structual Tungsten
Electrode Coating Type
Tungsten Alloy
Function
Surfacing Electrode
Composition
65%W35%Cu, 70%W30%Cu, 75%W25%Cu, 80%W20%Cu Copper
Standard
Rwma Class
Shapes
Wires, Rods, Bars, Strip, Foil, Block, Plate, Ring
Transport Package
Export Wooden Cases
Specification
Standard sizes or customized
Trademark
Kefeng
Origin
China
HS Code
81019990
Production Capacity
3000kgs Per Month

Product Description

Product Description

Copper Tungsten CuW Electrical Contacts Materials

Copper Tungsten CuW Electrical Contacts presents high closing and breaking performance in applications of high voltage circuit breakers, no matter what the interrupting medium is oil, vacuum, SF6 gas or air environment. When the low melting point copper particles melt and evaporate from the tungsten, those particles absorb large amounts of heat generated by the electrical arc. Apart from the cooling effect of copper tungsten, the high melting point tungsten particles also take credit for the superiority of copper tungsten contact by offering an unmatchable resistance to arc-erosion and a high density.


As an ISO-accredited tungsten alloy products manufacturer, Kefeng is capable of offering various types of tugnsten copper that meet a consistently high standard. We have the capacity to provide a reasonable lead time and handle large-volume sale.  We produce various sizes, shapes and
inished parts in forms as wire, rod, bar, sheet, ,strip, foil, sheet, plate, tubing, blanks, 
semi-finished and custom finished parts or according with
ustomer's drawing paper.

Detailed Photos

 

Copper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty ContactCopper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty ContactCopper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty Contact
Product mechnical and physical properties
Composition Density (g/cm3) Electrical Conductivity (IACS% Min.) Thermal Conductivity (W/m-K-1) Hardness (HRB Min.)
WCu 70/30 14.0 52.1 230 95
WCu 75/25 14.8 45.2 220 99
WCu 80/20 15.6 43 200 102
WCu 90/10 16.75 32.5 180 107

They also possess good thermal and electrical conductivity.  We, Kefeng Powder Metallurgy Co., manufactures and supplies DRC Conflict Free material only.

Characteristics and features
 

When processing the Copper Tungsten CuW Electrical Contacts Materials, the purity tungsten is pressed, sintered and infiltrated by the oxygen-free copper after the consolidating steps which represents a homogeneous microstructure and low level of porosity. The combination of copper's conductivity with tungsten's high density, hardness and high melting point produces a composite with many preeminent properties of both elements.  Copper-infiltrated tungsten boasts such properties as high resistance to high-temperature and arc-erosion, excellent thermal and electrical conductivity and a low coefficient of thermal.  The physical and mechanical properties and melting point of tungsten copper material will be positively or oppositely affected by varying the amount of copper tungsten in the composite.  As the copper content gradually increases, the electrical and thermal conductivity and thermal expansion exhibit a tendency of being stronger.  But the density, electrical resistance, hardness and strength will be weakened when infiltrated with less amount of copper. In the end, an appropriate chemical composition is the utmost importance when considering tungsten copper for specific application need.

 
  1. Low thermal expansion
  2. High thermal and electrical conductivity
  3. Low consumption
  4. High arc resistance

Application
 

The use of Tungsten copper (W-Cu) has greatly increased in many fields and applications due to its unique mechanical and thermophysical properties. Tungsten copper materials exhibit high outstanding performance in the aspects of hardness, strength, conductivity, high temperature, and arc erosion resistance. It has been extensively used for the production of electrical contacts, heat sinkers and spreaders, die-sinking EDM electrodes and fuel injection nozzles.

  1. Resistance welding electrodes
  2. Circuit breakers (air or oil immersed)
  3. Arcing tips
  4. Heavy-duty contactors
  5. EDM electrodes
  6. Make-and-break contacts
  7. Relays/switches
Product Parameters

Tungsten sintering has been studied extensively for many years. Ni is the most substantial activation sintering effect. When 0.2~ 0.5%(mass fraction) nickel powders are added at about 1500ºC, a high density (>98% relative density) will achieve by sintering tungsten powders. However, in the latest tungsten copper electrical contact, sintering tungsten skeleton and tungsten copper mixed powders at a lower temperature by adding small amounts of nickel powders could not achieve a perfect effect. Studies of the activation sintering behavior of tungsten copper mixed powders in detail found that Co and Fe's activation effect was notably higher than that of Ni, especially Co. For instance, 98% relative density can be achieved for Tungsten Copper material.

Moreover, when Co was for activation sintering, a tungsten and Co interface layer with high diffusion was on the surface of the tungsten grain. This promotes the diffusion and sintering of tungsten grain. Instead, when Co(Co 20.5%) was too much, a thicker W and Co layer can form. This would affect the migration and diffusion of materials to reduce the sintering density.

The most significant disadvantage of directly sintering tungsten copper is that tungsten copper's electrical and thermal conductivity is reduced by activation sintering.

Materials Wt% Tungsten Content Wt%
Copper Content
Grade RWMA Class Density (g/cc) Electrical Conductivity (%IACS) Hardness (HRB)
W70Cu30 70 Balance A5WC 10 14.18 47-52 88-95
W75Cu25 75 Balance A10WC 11 14.80 42-50 96-99
W80Cu20 80 Balance A30WC 12 15.60 41-49 99-104
Note: The values are typical and not to be used for specifications.
Copper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty ContactCopper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty ContactCopper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty ContactCopper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty ContactCopper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty ContactCopper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty ContactCopper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty Contact
Copper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty ContactCopper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty ContactCopper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty ContactCopper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty ContactCopper Tungsten Cuw Electrical Contacts Materials for Resistance Welding Heavy Duty Contact
Our Advantages

For three decades Kefeng Powder Metallurgy has pioneered and produced the best tungsten alloy metal solutions for the world's products, applications and industries.


-Our products are subjected to rigorous physical testing, including density, tensile, yield strength,conductivity, elongation and hardness.

-Our products are identified at all stages of the production process and are thoroughly analized and checked before delivery.

-Our products can be supplied with full verification in accordance with specifications,whatever
Chemically, mechanically or physically.

At Kefeng Metallurgy,our expert and equipment are committed to providing the best tungsten alloy
Refractory metal solution that performs our customer's requirements and improving overall quality.

 

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